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Smarter Maintenance Strategies for Offshore Wind with Embedded Thermal CamerasMaintaining offshore wind platforms is notoriously challenging. Remote locations, harsh weather and complex logistics pose continuous safety and operational risks for personnel. When a fire/arc event occurs inside a nacelle, critical diagnostic information is often lost, and crews are left uncertain about the failure's cause or required parts until after inspection.

Machine-learning-enabled thermal imaging solutions are addressing these issues. Bi-spectral cameras, like SYTIS’ TC-90™, provide clear images and remote, real-time visibility into electrical enclosures. These miniaturized cameras fit inside nacelles and, powered by POE, offer a holistic view of components, connections and wiring. They detect micro-failures—like pinhole leaks in hydraulic lines—before they escalate.

Shifting from time-based to condition-based maintenance enables earlier interventions, historical trend analysis and more resilient and efficient operations while reducing the need for high-risk manual inspections.

For more information – read the case study by Ryan Severe, Senior Engineer for Wind Assets at Puget Sound Energy.

 
 
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Windtech International May June 2025 issue
 

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DroneandturbineCyberhawk Innovations has launched a commercial scale Remotely Operated Aerial Vehicles (ROAV) inspection solution for wind turbine blades.

Cyberhawk’s iHAWK Wind software enables clients to see the status of a windfarm with clear traffic light colour status for each area of the blade and the ability to look into the photographic evidence behind each defect classification. iHAWK Wind also enables users to select findings from a schematic view of the blade and to intuitively view all images, including those which do not show defects, sorted by height and by blade edge or side. Recently a Cyberhawk field team completed more than 30 onshore wind turbine inspections in less than two weeks, with an average downtime of only 2-3 hours per turbine. iHAWK is not only compatible with turbine blades, but also nacelle and towers, as well as the transition piece for offshore structures.

 
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