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Smarter Maintenance Strategies for Offshore Wind with Embedded Thermal CamerasMaintaining offshore wind platforms is notoriously challenging. Remote locations, harsh weather and complex logistics pose continuous safety and operational risks for personnel. When a fire/arc event occurs inside a nacelle, critical diagnostic information is often lost, and crews are left uncertain about the failure's cause or required parts until after inspection.

Machine-learning-enabled thermal imaging solutions are addressing these issues. Bi-spectral cameras, like SYTIS’ TC-90™, provide clear images and remote, real-time visibility into electrical enclosures. These miniaturized cameras fit inside nacelles and, powered by POE, offer a holistic view of components, connections and wiring. They detect micro-failures—like pinhole leaks in hydraulic lines—before they escalate.

Shifting from time-based to condition-based maintenance enables earlier interventions, historical trend analysis and more resilient and efficient operations while reducing the need for high-risk manual inspections.

For more information – read the case study by Ryan Severe, Senior Engineer for Wind Assets at Puget Sound Energy.

 
 
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Windtech International May June 2025 issue
 

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Vestas will fully integrate its wholly-owned energy analytics solution provider, Utopus Insights, into its internal structure. This integration, scheduled for January 2024, involves Utopus Insights' technology and a large part of its team becoming part of Vestas' updated digital organisation.
 
The aim is to enhance Vestas' digital solutions for asset management, focusing on improved forecasting and plant analysis capabilities. The integration will also leverage the Scipher platform to enhance efficiency in Vestas' service business through predictive maintenance activities. While Vestas will continue to support Utopus Insights' existing commercial commitments, any new commercial activities from Utopus Insights will be managed by Vestas. Utopus Insights, founded in 2017 and acquired by Vestas in 2018, operated independently but closely collaborated with the Vestas organisation. With this integration, Utopus Insights will no longer maintain a separate legal entity.
 
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