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60% of turbines may be behind in critical maintenance |
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Monday, 04 August 2008 |
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Frontier Pro Services of Banning, California conducted an
informal survey of approximately 75 wind farm operators in the United States.
Designed
to assess the specific operation and maintenance service needs of wind energy
operators, the survey reveals potentially serious threats to wind farms owing
largely to the industry-wide shortage of qualified turbine technicians. Many
wind farm operations and maintenance teams are so resource constrained that
they are barely able to keep up with the unscheduled maintenance repairs their
wind turbines require to generate electricity. Even regular, scheduled
preventative-maintenance like oil changes and gearbox lubrication (services
that are often still under warranty) are falling behind as manufacturers face
similar resource struggles related to the shortage of qualified technicians. Gearbox
failures account for the largest amount of downtime, maintenance, and lose of
power production. These costly failures can total 15-20% of the price of the
turbine itself, making wind turbine and gearbox maintenance a high priority. If
oil is not properly monitored and replaced as needed, bearing and gear wear
will lead to more serious and costly damage to the drive train. When a US$ 1,500
bearing fails unnoticed, it can lead to production loss and revenue loss
including an unscheduled replacement of a US$ 100,000 dollar gearbox and a
unscheduled crane cost of up to US$ 70,000 to access the failed components.
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